DS3003 Liquid Pouch Recovery Machine, 300 mm, 60–90 kg/hr
Squeezes and shreds rejected, expired or damaged sealed pouches in a single pass, recovering 60–95% of the liquid inside and keeping the wrapper separate. The 300 mm model, with a 7.5 HP squeezing unit and stainless steel collection vessels, manufactured by Raj Electricals.
Inside the DS3003
The DS3003 is sized for a single plant's rejects and expired stock. Pouches go in through a 300 mm feed, a 3 HP geared main drive opens and shreds them, and a 7.5 HP squeezing unit presses the product out at 60–90 kg/hr, depending on feeding speed and viscosity.
Recovered liquid drains into two 30 litre SS304 vessels, and the drained wrapper leaves separately for controlled disposal or recycling. The control panel runs on 24V DC with stop–start interlocking, a LOTO switch and indicator lamps.
How Squeeze-and-Shred Recovery Works
A reverse and forward jam-clearing control removes excess material during blockages, and stop–start interlocking with a LOTO switch, 24V DC controls and 360° guarding keep operation safe throughout.
DS3003 Technical Specifications
| Specification | DS3003 SS304 | DS3003 SS316 |
|---|---|---|
| Feed width | 300 mm | |
| Main motor | 3 HP, 415 V AC with gearbox | |
| Squeezing unit motor | 7.5 HP AC | |
| Total drive power | 7.5 HP | |
| Capacity | 60–90 kg/hr (depending on feeding speed and liquid viscosity) | |
| Recovery (squeezing) efficiency | 60–95% (depending on material viscosity) | |
| Control panel | 24V DC, stop–start interlocking with LOTO switch and indicator lamps | |
| Safety | 360° safety guarding | |
| Contact parts | SS304 | SS316 |
| Non-contact parts | SS304 | SS316 |
| Collection vessels | SS304 vessel, 30 L x 2 | SS304 vessel, 30 L x 2 |
Capacity depends on feeding speed and the viscosity of the liquid. The panel enclosure is SS304. An optional feeding platform is available in MS or SS304. Specifications are subject to change for continuous product development.
Choosing the Steel Grade
SS304 is the standard food-grade choice and suits most shampoo, juice and detergent streams.
SS316 is for aggressive products, such as acidic juices or salty and chemically active formulations, or when your quality system specifies 316 for product-contact surfaces.
The Machine
Stainless Steel Build
Contact and non-contact parts in food-grade stainless steel, with a sloped feed hopper above and the wrapper discharge chute at the front.
Optional Feeding Platform
An optional feeding platform, in MS or SS304, raises the operator to the feed point for steady, higher-volume operation across a full shift.
On the Plant Floor
Recovered liquid drains into steel collection vessels under the machine while shredded wrapper leaves through the chute.
Where It Earns Its Keep
Any plant that generates sealed liquid pouches it cannot sell.
FMCG Rejects & Returns
Shampoo, detergent and personal-care pouches destroyed in-house, brand protected, product recovered, wrapper recycled.
Learn more →Pharma & Cosmetic Waste
Expired syrups, gels and dye pouches separated into liquid for controlled treatment and wrapper for compliant disposal.
Learn more →Tetra Pak & Liquid Cartons
Juice and dairy cartons with product still inside, the shredder-cum-separator approach for carton streams.
Learn more →Is the DS3003 the right machine for your pouches?
Tell our technical team your product type, pouch size and monthly reject volume. We will recommend the right model and steel grade, and arrange a trial with your own pouches.
DS3003 Liquid Pouch Recovery Machine, Frequently Asked Questions
What can the DS3003 process?
Sealed pouches of liquid and semi-liquid products, such as shampoo, hair dye, juice, puree and similar FMCG, cosmetic, pharma and food items. Typical feeds are production rejects, expired stock and damaged or returned lots, in pouches up to its 300 mm feed width.
How much does the DS3003 process in a shift?
It is rated at 60–90 kg/hr, which clears roughly 500–700 kg across an 8-hour shift. Actual throughput depends on how steadily the pouches are fed and on the viscosity of the product.
SS304 or SS316, which do I need?
SS304 is the standard food-grade choice and suits most shampoo, juice and detergent streams. Choose SS316 when the product is aggressive, such as acidic juices or salty and chemically active formulations, or when your quality system specifies 316 for product-contact surfaces. Tell us your product and we will recommend honestly.
How is the DS3003 different from the DS3003 ECO?
Both share the 300 mm feed and the 3 HP geared main drive. The DS3003 has a 7.5 HP squeezing unit against 5 HP, 60–90 kg/hr against 40–50 kg/hr, steel collection vessels against plastic bins, and indicator lamps on the control panel. The family comparison sets all three models side by side.
What is the DS3003 price?
It depends on the steel grade and on accessories such as the feeding platform, so we quote against your specification rather than publish one number. Send your product type and volumes through the enquiry form and our team replies with a firm quotation.
Can I see my own pouches processed before buying?
Yes. Bring your actual pouches for a trial on the machine you are considering. A trial settles recovery percentage, throughput and output-handling questions better than any brochure, especially for unusual viscosities.
Get a Free Quote for the DS3003
Tell us your product, pouch sizes and monthly reject volume. Our technical team replies within one working day with a steel grade recommendation and a firm price, no obligation.
Call: +91 98700 12462
WhatsApp: Chat with our team
Email: rajelectricalsmumbai@gmail.com
Address: 102/103/104, Madhu Industrial Estate, Old Nagardas Road, Mogra Lane, Andheri East, Mumbai 400069
Hours: 9:00 AM – 6:00 PM, all seven days
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