Plastic ShredderA Division of Raj Electricals

Liquid Pouch Squeezing & Recovery Machines

Recover the liquid locked inside rejected, expired or damaged sealed pouches, and keep the wrapper material separate for controlled disposal or recycling. Stainless steel machines that squeeze and shred in a single pass, manufactured by Raj Electricals in three models.

3 Models · 7 Builds 40–120 kg/hr 60–95% Liquid Recovery Food-Grade Stainless Build
Liquid pouch recovery machine installed on a plant floor with a feeding platform and steel collection vessels

The Expired-Stock Problem This Machine Solves

Every FMCG, cosmetics, pharma and food plant accumulates sealed pouches it cannot sell: production rejects, expired stock, damaged or returned lots. Dumping them whole wastes the product, sends branded packaging into the open market intact, and mixes liquid into wrapper material that could otherwise be recycled. Cutting them open by hand is slow, messy and impossible at plant volumes.

A liquid pouch recovery machine does both jobs in one pass, squeezing and shredding. The cutting unit opens and shreds the pouch material, and the squeezing unit presses the liquid or semi-liquid product out into collection vessels. Product on one side, wrapper on the other: recovered liquid can be disposed of, treated or reused under your control, and the empty wrapper goes to controlled disposal or recycling.

How Squeeze-and-Shred Recovery Works

Feed the pouches

Sealed pouches go gradually into the cutting chamber. An optional feeding platform supports higher-volume operation.

The cutting unit opens the pouch

Hardened stainless cutters open and shred the pouch material in the same pass.

The squeezing unit recovers the liquid

The squeezing unit presses the trapped product out, 60–95% recovery depending on viscosity.

Liquid collects in vessels

Recovered product drains into collection vessels under the machine.

The wrapper discharges separately

Shredded wrapper material leaves the machine drained, ready for controlled disposal or recycling.

A reverse and forward jam-clearing control removes excess material during blockages, and stop–start interlocking with a LOTO switch, 24V DC controls and 360° guarding keep operation safe throughout.

The Three Models Compared

SpecificationDS3003DS3003 ECODS4005
Feed width300 mm300 mm400 mm
Main motor3 HP, 415 V AC with gearbox3 HP, 415 V AC with gearbox5 HP, 415 V AC with gearbox
Squeezing unit motor7.5 HP AC5 HP AC7.5 HP AC
Total drive power7.5 HP5 HP7.5 HP
Capacity60–90 kg/hr40–50 kg/hr100–120 kg/hr
Recovery (squeezing) efficiency60–95% (depending on material viscosity)60–95% (depending on material viscosity)60–95% (depending on material viscosity)
Steel gradesSS304, SS316SS304, SS316MID, SS304, SS316
CollectionSS304 vessel, 30 L x 2Plastic bin x 2SS304 vessel, 30 L x 2

Recovery depends on the viscosity of the product and capacity on feeding speed. Every model has 24V DC controls with stop–start interlocking, a LOTO switch and 360° safety guarding. Full specifications, with each steel grade, are on each model’s page.

The Machine

Stainless steel liquid pouch squeezing and recovery machine with feed hopper and discharge chute

Stainless Steel Build

Contact and non-contact parts in food-grade stainless steel, with a sloped feed hopper above and the wrapper discharge chute at the front.

Liquid pouch recovery machine with the optional feeding platform and collection vessels

Optional Feeding Platform

An optional feeding platform, in MS or SS304, raises the operator to the feed point for steady, higher-volume operation across a full shift.

Liquid pouch recovery machine installed on a plant floor with a feeding platform and steel collection vessels

On the Plant Floor

Recovered liquid drains into steel collection vessels under the machine while shredded wrapper leaves through the chute.

Which model and steel grade fit your product?

Tell our technical team your product type, pouch size and monthly reject volume. We will recommend the right model and steel grade, and arrange a trial with your own pouches.

Call +91 98700 12462 WhatsApp Us Get a Free Quote

Liquid Pouch Recovery Machines, Frequently Asked Questions

What is a recovery machine used for?

A liquid pouch recovery machine recovers the liquid or semi-liquid product from sealed pouches a plant cannot sell, such as production rejects, expired stock and damaged or returned lots, and shreds the wrapper in the same pass. The product drains into collection vessels for treatment, disposal or reuse, and the wrapper goes to controlled disposal or recycling. FMCG, cosmetics, pharma and food plants use it so that branded packs never leave the plant intact.

What products and pouches can the machines handle?

Sealed pouches of liquid and semi-liquid products, such as shampoo, hair dye, juice, puree and similar FMCG, cosmetic, pharma and food items. Typical feeds are production rejects, expired stock and damaged or returned lots. The DS3003 and DS3003 ECO take pouches up to their 300 mm feed width, and the DS4005 extends that to 400 mm. If your pouch or product is unusual, bring samples for a trial, because viscosity decides recovery more than pouch shape does.

How much of the liquid does it actually recover?

60–95%, depending on the viscosity of the product. Thin liquids like juice squeeze out at the high end. Thick pastes and purees retain more in the wrapper. The recovered product drains into collection vessels, where you decide its fate: treatment, disposal or reuse under your own control.

What happens to the shredded wrapper material?

It leaves the machine shredded and drained, separated from the product. Drained wrapper material can go to controlled disposal or into a recycling stream. Multilayer laminate wrappers follow the same routes as other laminate waste, typically co-processing or energy recovery, while mono-material wrappers can be recycled conventionally. Either way, branded packaging never leaves your plant intact.

Which model do I need?

Work in kilograms per shift. The DS3003 ECO at 40–50 kg/hr clears roughly 300–400 kg in an 8-hour shift, the DS3003 at 60–90 kg/hr roughly 500–700 kg, and the DS4005 at 100–120 kg/hr roughly 800–1,000 kg. Count your monthly reject and expiry volumes, divide by working days, and size with headroom, because destruction jobs arrive in batches, not evenly.

SS304, SS316 or MID, which steel grade do I need?

SS304 is the standard food-grade choice and suits most shampoo, juice and detergent streams. Step up to SS316 when the product is aggressive, such as acidic juices or salty and chemically active formulations, or when your quality system specifies 316 for product-contact surfaces. The DS4005 MID splits the difference: SS316 on the contact parts, SS304 elsewhere. Tell us your product and we will recommend honestly.

What is the price of a liquid pouch recovery machine?

It depends on the model, the steel grade and accessories such as the feeding platform, so we quote against your specification rather than publish one number. Send your product type and volumes through the enquiry form and our team replies with a firm quotation.

Can I see my own pouches processed before buying?

Yes. Bring your actual pouches for a trial on the machine you are considering. A trial settles recovery percentage, throughput and output-handling questions better than any brochure, especially for unusual viscosities.

Get a Free Quote for a Pouch Recovery Machine

Tell us your product, pouch sizes and monthly reject volume. Our technical team replies with a model recommendation and a firm price, no obligation.

Call: +91 98700 12462

WhatsApp: Chat with our team

Email: rajelectricalsmumbai@gmail.com

Address: 102/103/104, Madhu Industrial Estate, Old Nagardas Road, Mogra Lane, Andheri East, Mumbai 400069

Hours: 9:00 AM – 6:00 PM, all seven days

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