DS4005 Liquid Pouch Recovery Machine, 400 mm, 100–120 kg/hr
The higher-capacity model for larger plants, co-packers and destruction contractors. It squeezes and shreds sealed pouches in a single pass, recovering 60–95% of the liquid at 100–120 kg/hr, manufactured by Raj Electricals in three stainless steel builds.
Inside the DS4005
The DS4005 is built for volume. Pouches go in through a 400 mm feed, a 5 HP geared main drive opens and shreds them, and a 7.5 HP squeezing unit presses the product out at 100–120 kg/hr, depending on feeding speed and viscosity.
Recovered liquid drains into two 30 litre SS304 vessels on every build, and the drained wrapper leaves separately. The control panel runs on 24V DC with stop–start interlocking, a LOTO switch and indicator lamps.
How Squeeze-and-Shred Recovery Works
A reverse and forward jam-clearing control removes excess material during blockages, and stop–start interlocking with a LOTO switch, 24V DC controls and 360° guarding keep operation safe throughout.
DS4005 Technical Specifications
| Specification | DS4005 MID | DS4005 SS304 | DS4005 SS316 |
|---|---|---|---|
| Feed width | 400 mm | ||
| Main motor | 5 HP, 415 V AC with gearbox | ||
| Squeezing unit motor | 7.5 HP AC | ||
| Total drive power | 7.5 HP | ||
| Capacity | 100–120 kg/hr (depending on feeding speed and liquid viscosity) | ||
| Recovery (squeezing) efficiency | 60–95% (depending on material viscosity) | ||
| Control panel | 24V DC, stop–start interlocking with LOTO switch and indicator lamps | ||
| Safety | 360° safety guarding | ||
| Contact parts | SS316 | SS304 | SS316 |
| Non-contact parts | SS304 | SS304 | SS316 |
| Collection vessels | SS304 vessel, 30 L x 2 | SS304 vessel, 30 L x 2 | SS304 vessel, 30 L x 2 |
Capacity depends on feeding speed and the viscosity of the liquid. The panel enclosure is SS304. An optional feeding platform is available in MS or SS304. Specifications are subject to change for continuous product development.
Choosing the Steel Grade
MID puts SS316 on the product-contact parts, where it matters, and SS304 on everything else, a middle path between the two full builds.
SS304 is the standard food-grade choice and suits most shampoo, juice and detergent streams.
SS316 is for aggressive products, such as acidic juices or salty and chemically active formulations, or when your quality system specifies 316 for product-contact surfaces.
The Machine
Stainless Steel Build
Contact and non-contact parts in food-grade stainless steel, with a sloped feed hopper above and the wrapper discharge chute at the front.
Optional Feeding Platform
An optional feeding platform, in MS or SS304, raises the operator to the feed point for steady, higher-volume operation across a full shift.
On the Plant Floor
Recovered liquid drains into steel collection vessels under the machine while shredded wrapper leaves through the chute.
Where It Earns Its Keep
Any plant that generates sealed liquid pouches it cannot sell.
FMCG Rejects & Returns
Shampoo, detergent and personal-care pouches destroyed in-house, brand protected, product recovered, wrapper recycled.
Learn more →Pharma & Cosmetic Waste
Expired syrups, gels and dye pouches separated into liquid for controlled treatment and wrapper for compliant disposal.
Learn more →Tetra Pak & Liquid Cartons
Juice and dairy cartons with product still inside, the shredder-cum-separator approach for carton streams.
Learn more →Is the DS4005 the right machine for your pouches?
Tell our technical team your product type, pouch size and monthly reject volume. We will recommend the right model and steel grade, and arrange a trial with your own pouches.
DS4005 Liquid Pouch Recovery Machine, Frequently Asked Questions
Who is the DS4005 for?
Higher-volume plants, co-packers and destruction contractors handling several product lines. It takes pouches up to its 400 mm feed width, wider than the 300 mm of the DS3003.
How much does the DS4005 process in a shift?
It is rated at 100–120 kg/hr, which handles roughly 800–1,000 kg across an 8-hour shift, depending on feeding speed and the viscosity of the product.
What is the DS4005 MID?
MID puts SS316 on the product-contact parts and SS304 on everything else. It suits products that need 316 where they touch the machine, at a lower cost than the full SS316 build.
SS304, SS316 or MID, which do I need?
SS304 suits most shampoo, juice and detergent streams. SS316 is for aggressive products or when your quality system specifies 316 throughout. MID covers the common case where only the product-contact surfaces need 316. Tell us your product and we will recommend honestly.
What is the DS4005 price?
It depends on the build (MID, SS304 or SS316) and on accessories such as the feeding platform, so we quote against your specification. Send your product type and volumes through the enquiry form and our team replies within one working day with a firm quotation.
Can I see my own pouches processed before buying?
Yes. Bring your actual pouches for a trial on the machine you are considering. A trial settles recovery percentage, throughput and output-handling questions better than any brochure.
Get a Free Quote for the DS4005
Tell us your product, pouch sizes and monthly reject volume. Our technical team replies within one working day with a steel grade recommendation and a firm price, no obligation.
Call: +91 98700 12462
WhatsApp: Chat with our team
Email: rajelectricalsmumbai@gmail.com
Address: 102/103/104, Madhu Industrial Estate, Old Nagardas Road, Mogra Lane, Andheri East, Mumbai 400069
Hours: 9:00 AM – 6:00 PM, all seven days
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