Cardboard Shredder Machine and Corrugated Box Shredder
Cardboard cartons, corrugated boxes, PP corrugated (sunpack) sheets, partition trays and printed signage all take up space far beyond their weight. A cardboard shredder tears them into strips for baling, recycling or secure destruction, and PP sheet can then be ground into dense, saleable flake. Dual shaft and customised corrugated box shredders, built by Raj Electricals since 1985.
The Cardboard and PP Corrugated Waste Challenge
Corrugated board reaches Indian factories in two forms. Paper cardboard cartons arrive with every inbound delivery and pile up at receiving docks, warehouses and packing halls. PP corrugated sheet (sunpack, flute board, twin-wall polypropylene) is everywhere too: returnable packaging boxes, partition trays and dividers for auto components, layer pads, danglers and point-of-sale displays, and acres of printed signage after every election season, product launch and exhibition. Both are light and stiff, which is exactly what makes them a disposal headache: a stack of used boxes or sheets occupies enormous volume for very little weight, and transport costs per kilogram are punishing. Paper cardboard at least has a kabadiwala network that takes it. PP sheet has none that takes it readily.
The waste also carries obligations. Printed cartons, campaign material and branded packaging should not surface in the second-hand market: companies and agencies are expected to destroy them after use. And since PP corrugated counts as rigid plastic packaging, EPR provisions under the Plastic Waste Management Rules push brand owners and converters to show a recycling route rather than a dumping one. The good news for PP sheet: it is clean, single-polymer polypropylene. Shredded and ground, it becomes dense PP flake that reprocessors buy for compounding and moulding, turning a storage problem into a recovery stream.
Choosing a Corrugated Shredder Machine for Boxes and Sheets
Corrugated material, whether paper board or PP sheet, shreds best when it is fed flat and continuously into a slow, high-torque cutting chamber. A dual shaft shredder does this well: its two counter-rotating shafts grip folded boxes, cartons and stacked sheets and tear them into strips, and cartons are among the standard applications of our dual shaft range. Where one box stream runs every day, ask us about the customised corrugated box shredder, a carton box shredder machine whose specification we confirm on enquiry. Tell us your box or sheet sizes, the material and your daily volume, and we will recommend the machine.
Where the goal is saleable PP flake rather than volume reduction, run two stages. The dual shaft shredder makes the primary cut, and an RE-series plastic grinder then regrinds the PP strips into uniform flake against a screen, 12–15 mm as standard or to your requirement. The RE25, RE30 and RE40 are rated for any plastic material below 25″, 30″ and 40″. Paper cardboard stops at the shredder: its strips go to baling or the paper recycler, not to a plastic grinder. Machines are MS-built with SS-grade construction available, and export orders receive motors matched to your voltage and frequency.
Corrugated Shredding Process, From Stacked Sheets to PP Flake
- Collection & flattening Used boxes, trays and signage sheets are collected, knocked flat and stacked for feeding
- Stripping fittings Metal eyelets, frames, rivets and plastic clip fittings on signage are removed, because metal breaks blades
- Shredding Sheets and boxes are fed into the cutting chamber and torn into strips
- Grinding to flake An RE-series grinder reduces PP strips to uniform flake sized by the mesh screen
- Bagging & dispatch Dense flake is packed and sold to PP reprocessors for compounding and moulding
Recommended Corrugated Box Shredder Machines
A customised corrugated box shredder, the dual shaft range for cartons and mixed packaging, and the grinder that turns PP strips into saleable flake.
Technical Specifications Comparison
| Specification | Corrugated Box Shredder (Customized) | Dual-Shaft Shredder | Plastic Grinder RE Series |
|---|---|---|---|
| Machine type | Customised corrugated box shredder | Dual shaft shredder | Blade-type grinder, 7 models |
| Motor power | Contact us for configuration | 5.0 HP to 80.0 HP, 13 models | 3 HP to 75 HP, seven models |
| Capacity | Confirmed on enquiry | 250-350 kg/hr to 2600-3000 kg/hr by model | 35–45 kg/hr to 1,000–1,200 kg/hr by model |
| Handles | Corrugated cardboard boxes and cartons | Cartons, crates and mixed plastic scrap | Any plastic material below 25″, 30″ or 40″ (RE25, RE30, RE40) |
| Output | Confirmed on enquiry | Coarse, uneven shred | Uniform flake via the screen |
| Machine weight | Contact us for configuration | By model | 150–4,700 kg by model |
| Best for | Dedicated corrugated lines | Mixed packaging waste | Saleable PP flake |
| Get Quote → | Get Quote → | Get Quote → |
Carton Shredder Machine Applications and Industries
Who uses a carton shredder machine or a corrugated cardboard shredder, what they feed it and what they get back.
Cardboard shredder for packaging waste
Factories, warehouses and distribution centres that receive goods in cartons. Flattened boxes go through a dual shaft shredder and come out as strips, which take far less space for baling or collection by the paper recycler.
Printed cartons and branded packaging
FMCG and pharma units that must destroy rejected printed cartons, obsolete artwork and branded packaging so it cannot be reused. Shredding to strips makes the print unusable before the material leaves your site.
PP corrugated boxes and trays
Auto component suppliers and returnable packaging users with worn PP boxes, partition trays, dividers and layer pads. The dual shaft makes strips, and an RE grinder turns them into PP flake for reprocessors.
Signage, displays and converter offcuts
Agencies, brand teams and packaging converters with printed signage, danglers, point-of-sale displays, trim strips and punching skeletons. Strip the metal fittings first, then shred, and grind the PP if you sell flake.
How the material arrives decides the feed: flattened or folded boxes feed best, baled material is loosened first, and sheets go in stacked. What comes out is an uneven strip from the dual shaft and, from the grinder, PP flake at the screen size you choose, 12–15 mm as standard.
Not sure which machine fits your corrugated waste?
PP sheet or paper board, loose boxes or baled signage. Tell our technical team what you handle and we’ll recommend the right configuration, free.
Why Choose Raj Electricals
Shredders and grinders built by Raj Electricals since 1985, including customised machines for packaging waste.
Frequently Asked Questions
What is the best shredder for shredding cardboard?
There is no single best shredder, only the right fit for your boxes and your volume. For cartons and corrugated boxes in volume, the usual fit is a slow, high-torque dual shaft shredder: its interlocked shafts grip folded and flattened board and tear it into strips. For one box stream that runs every day, a customised corrugated box shredder is worth discussing. If the board is PP corrugated and you want to sell flake, add an RE grinder after the shredder. A trial on your own boxes is what decides.
How much does a cardboard shredder cost?
We quote every cardboard shredder to the job, so there is no list price. The price depends on the size of your boxes and sheets and how they arrive (loose, flattened or baled), your daily volume and the model and motor it calls for, whether you need strips only or PP flake as well, and the feeding and discharge arrangement you want. Send us a photo of your boxes and your daily quantity and we will recommend a machine and quote it.
How much does a shredder machine cost?
It depends first on the type of machine, then on the model. A dual shaft shredder, a single shaft shredder and a grinder are built differently and priced differently, and within each range the capacity and the motor set the price. Your material, MS or SS construction, options such as a blower, a conveyor or a control panel, and how you feed and discharge the machine also count. Our guide to industrial shredder machine price explains each factor, and we quote every machine to your material and volume.
Is PP corrugated (sunpack) sheet recyclable?
Yes, fully. PP corrugated sheet is plain polypropylene formed into a twin-wall fluted profile. There is no coating or mixed polymer to separate. Once shredded and ground into flake, it goes to PP reprocessors who pelletize it for moulding and compounding, the same route as crate or cap regrind. The reason so much of it still ends up dumped is purely logistical: whole sheets are too bulky to transport economically. Shredding solves exactly that. See our PP plastic shredder page for the wider polypropylene picture.
We have truckloads of printed PP signage after a campaign. What is the disposal route?
Strip the fittings (metal eyelets, frames, clips), then shred and grind the sheets into PP flake. This does two things at once: the printed branding is destroyed, important when campaign or brand material must not resurface, and the polypropylene becomes a saleable commodity instead of a tipping-fee liability. Agencies and brand teams handling seasonal surges often shred in batches, and a mid-range dual shaft machine clears that volume batch by batch. Send us your estimated tonnage for a line recommendation.
What size machine does a packaging converter need for offcuts and rejects?
Converters generate a steady, predictable stream (trim strips, punching skeletons and reject sheets) so size against your daily scrap weight rather than peak season. Weigh a typical day’s offcuts and divide by your shredding window: most converters land comfortably within a mid-range dual shaft machine, with an RE-series grinder downstream if you sell flake rather than shred. High-volume converters can discuss a customised corrugated box shredder. Our machine selection guide walks through the sizing.
What happens to the PP flake after grinding, and who buys it?
PP reprocessors and compounders buy clean corrugated flake to pelletize into reprocessed granules, which go into moulded products, sheets and compounds. Because sunpack sheet is single-polymer and usually clean, its flake is an easy sell compared with mixed plastic scrap. Printed sheets fetch slightly less than unprinted, and consistent flake size from a screened RE-series grinder earns better rates than coarse shred. If you accumulate enough volume, reprocessors will collect from your premises on contract.
Can we trial our own sheets and boxes before ordering?
Yes. Courier or bring representative material (cartons, printed signage, sunpack offcuts, folded boxes) and we will arrange a trial. A trial settles the questions a spec sheet cannot: how your specific board feeds, what the shred looks like, and what throughput you really get. Contact us to arrange one before you finalise any purchase.
Get a Free Quote for Corrugated Box Shredding Machines
Tell us your material (cardboard cartons, paper board or PP corrugated), box or sheet sizes and monthly volume. Our technical team replies with a recommendation and a quotation.
102/103/104, Madhu Industrial Estate, Old Nagardas Road, Mogra Lane, Andheri East, Mumbai – 400069
9:00 AM – 6:00 PM, all seven days
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