Plastic ShredderA Division of Raj Electricals

Non Woven Bag Shredder Machine for PP Fabric Recycling

Cutting-table offcuts, roll ends, printed rejects and returned bag stock: shred PP non-woven fabric into recyclable material with a dual shaft non woven bag shredder, built by Raj Electricals since 1985.

Dual Shaft Cutting Action 41 Years’ Experience Pan-India Service & Spares
PP non-woven fabric offcuts, roll ends and loop-handle bags in bright colours

The Non-Woven Bag Waste Challenge

Non-woven bags look like cloth but they are plastic, spunbond polypropylene (PP) fabric, pressed from fibres rather than woven from tape. When retail bans tightened around thin polythene carry bags, non-wovens filled the gap, and bag-making units multiplied across India. (Polythene carry bags are film, not fabric, and have their own route on our plastic carry bag shredder page.) Every one of those units generates a steady stream of waste: side trims from the cutting table, roll ends that are too short to convert, misprinted and stitch-rejected bags, and colour-changeover fabric that never becomes a sellable bag.

The regulatory side has moved too. The Plastic Waste Management Rules now prescribe a minimum GSM for non-woven carry bags, which left manufacturers and traders holding stock of non-compliant bags that cannot be sold and must be responsibly recycled. The material itself is the obstacle: non-woven fabric is light, fluffy and tough for its weight. Loose bags occupy enormous storage space for very little weight, and the fabric resists tearing in undersized machines. It tangles, wraps and stalls rotors that were designed for rigid scrap. PP recyclers will happily buy the material, but only once it is shredded into a form they can densify and pelletize.

The Right Shredding Approach for Non-Woven Fabric

Fabric-type waste needs a machine that grips and tears rather than slices. That is why our non woven fabric shredder is a dual shaft design: two counter-rotating shafts with interlocked blades pull the fabric in and shear it between the blade edges, so bags cannot ride on top of the cutting chamber or wrap around a single high-speed rotor. PP woven and non-woven bags are listed applications of our dual shaft range, and of the DS5007 in particular.

For a dedicated bag-waste line we recommend the DS5007 dual shaft shredder: 7.5 HP / 5.52 kW, a 500 x 430 mm cutting head opening and an output capacity of 350-450 kg/hr. Before we quote, we ask for your bag GSM, whether you feed loose bags or roll ends, your daily volume and a sample, because light fabric feeds differently from dense scrap. Where non-woven is one stream among many plastic wastes, the wider dual shaft range covers bags alongside bottles, crates and general scrap. The dual shaft output is an uneven shredded strip. If your buyer wants a denser, more uniform regrind, a second-stage RE-series plastic grinder can size it further before densification. All machines are all-metal construction with no plastic parts, built for continuous operation, and export-voltage motors are available on request.

Non-Woven Bag Shredding Process, From Offcut to PP Regrind

  1. Collection & sorting Offcuts, roll ends and reject bags are gathered, laminated or heavily printed fabric is kept as a separate lot
  2. Foreign-object check Metal eyelets, staples and stray hardware are removed, metal damages blades and contaminates the regrind
  3. Dual shaft shredding Bags and fabric are fed in loose, interlocked blades grip and tear the PP fabric into shredded strips
  4. Optional second-stage grinding Where a finer, denser output is needed, shredded fabric passes through a plastic grinder
  5. Densification Downstream, the light shredded fabric is agglomerated or densified to give it melt-processable bulk density
  6. Pelletizing & reuse Densified PP is pelletized into granules for molded products, sheets and non-critical PP applications

Recommended Non Woven Bag Shredder Machines

A dedicated bag shredder, an all-rounder dual shaft, and a grinder for second-stage sizing. Full details on each machine page.

Dual shaft non-woven bag shredder machine for PP fabric waste, Raj Electricals

DS5007 Dual-Shaft Shredder

Dual shaft shredder · non-woven and PP bag duty

  • Dual shaft design for PP non-woven fabric
  • Motor: 7.5 HP / 5.52 kW
  • Cutting head opening: 500 x 430 mm
  • Output capacity: 350-450 kg/hr
  • All-metal construction, no plastic parts

Best for: non-woven bag manufacturers and dedicated PP fabric recyclers.

Dual shaft industrial plastic shredder with feed hopper, side feed table and control panel, for mixed plastic waste including non-woven bags

Dual-Shaft Shredder

Dual shaft shredder · all-rounder

  • Capacity: sized to your stream
  • Power: sized to the model
  • MS build, SS-grade option available

Best for: units where non-woven bags are one stream among mixed plastic waste.

RE series plastic grinder machine, seven models from 35 to 1,200 kg/hr for second-stage regrind

Plastic Grinder, RE Series (RE8–RE40)

Blade-type grinder · second-stage sizing

  • Capacity: 35–1,200 kg/hr across seven models
  • Power: 3 HP to 75 HP
  • Throat sizes: 8″ × 8″ to 40″ × 40″
  • Blades: 3 + 2 (RE8 to RE25), 6 + 4 (RE30), 9 + 6 (RE40)

Best for: grinding pre-shredded fabric to a finer size before densification, confirm on your material at a trial.

Technical Specifications Comparison

Non-woven bag shredding machine comparison, Raj Electricals
Specification DS5007 Dual-Shaft Shredder Dual-Shaft Shredder Plastic Grinder RE Series
Machine type Dual shaft shredder Dual shaft shredder Blade-type grinder, 7 models
Motor power 7.5 HP / 5.52 kW Sized to the model 3–75 HP
Capacity 350-450 kg/hr output capacity Sized to your stream 35–1,200 kg/hr
Output Shredded fabric strips Uneven shred size Screened regrind via mesh
Handles PP non-woven bags, fabric rolls, offcuts Bags plus bottles, crates, mixed scrap Pre-shredded material and rigid scrap
Construction All-metal, no plastic parts, 1046 kg (approx.) MS, SS-grade option MS, 150–4,700 kg by model
Best for Dedicated bag-waste lines Mixed plastic waste Second-stage size reduction
Get Quote → Get Quote → Get Quote →

Not sure which machine fits your non-woven waste?

Tell our technical team your bag GSM, daily waste volume and what your PP buyer expects, we’ll recommend the right machine, free.

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Why Choose Raj Electricals

Manufacturing since 1985. Non-woven and PP woven bags are listed applications of our dual shaft range, and the DS5007 is the model we recommend for them.

0 Years of manufacturing (est. 1985)
0+ Machines supplied
0+ Machines exported
0+ Export countries served
Hindustan Unilever, Raj Electricals client Dabur, Raj Electricals client Parle, Raj Electricals client Godrej, Raj Electricals client Ajanta, Raj Electricals client Nissin, Raj Electricals client

Frequently Asked Questions

Are non-woven bags recyclable, or are they like cloth?

They are fully recyclable, non-woven bags are spunbond polypropylene, a thermoplastic, even though they feel like cloth. Once shredded and densified, the material melts and pelletizes like any other PP and goes back into molded products, sheets and general-purpose PP applications. The catch is form, not chemistry: loose bags are too light and tangly for recyclers to handle economically, which is why shredding is the first processing step in every non-woven recycling line.

Are there fabric shredders?

Yes. Industrial fabric shredders are built for material that tears rather than snaps, and most are dual shaft machines: two slow, counter-rotating shafts with interlocked blades grip the fabric and tear it through instead of letting it wrap a fast rotor. Our dual shaft range lists PP woven and non-woven bags and textile waste among its applications, and the DS5007 is the model we recommend for non-woven bags. For garments, fabric rolls and cutting-room waste, our fabric shredder machine page covers synthetic textile waste. An office paper shredder is not built for fabric: cloth wraps its cutters and jams it.

Why does non-woven fabric need a dual shaft shredder instead of an ordinary grinder?

Because fabric does not behave like rigid plastic. In a high-speed blade grinder, light fabric tends to ride above the blades, wrap around the rotor and choke the screen instead of cutting cleanly. A dual shaft shredder works at low speed and high torque: two counter-rotating shafts with interlocked blades grip the fabric and tear it through, so bags cannot wrap or float. That is why Raj Electricals builds its non-woven bags shredder on a dual shaft platform.

What waste does a non-woven bag making unit typically generate?

Four streams, mainly: side trims and punch-outs from the cutting table, roll ends too short to convert, printing rejects and colour-changeover fabric, and stitched bags that fail inspection. To these, traders and retailers add unsold or non-compliant bag stock following the GSM norms under the Plastic Waste Management Rules. All of it is the same spunbond PP and can run through the same shredder, only laminated or heavily printed fabric is worth keeping as a separate lot, since buyers price it differently.

What output does the shredder produce, and who buys it?

A dual shaft machine produces shredded fabric strips of uneven size, compact enough to bag, store and transport sensibly. Buyers are PP recyclers who densify or agglomerate the shredded fabric and then pelletize it into reprocessed PP granules. If your buyer asks for a finer, more uniform feed, a second-stage pass through an RE-series plastic grinder sizes the material through a screened mesh before densification. We recommend confirming the two-stage setup on your own material at a trial.

Can the machine shred laminated or printed non-woven bags?

Mechanically, printed and laminated bags shred the same way, the dual shaft does not care about ink or a thin lamination layer. The difference shows up downstream: laminated fabric and heavy print loads affect the colour and purity of the recycled PP granule, so recyclers usually pay less for those lots and process them separately. Our advice is to sort laminated bags into their own stream before shredding, and to bring representative samples of each stream to a trial so the output is judged on what you actually process.

How much does a non woven bag shredder machine cost in India?

Every machine is quoted to the job. What decides the price is the model and its capacity, your bag GSM and how the waste arrives (loose bags, offcuts or roll ends), the motor rating, MS or SS construction, and whether you add a second-stage grinder. Our plastic shredder machine price guide walks through each of those. Send us your bag waste and daily volume and we will recommend the machine and quote it.

Can I test the shredder on my own bags before purchasing?

Yes. We ask for it. Because non-woven behaviour varies with GSM, lamination and how the waste arrives (loose bags versus roll ends), we run a sample of your actual material before finalising the machine. You see the feeding behaviour, throughput and output strip size on your own waste, and we use the same trial to size the machine and quote. Contact us to book a trial slot.

Get a Free Quote for a Non-Woven Bag Shredder

Tell us your bag GSM, waste type (offcuts, roll ends, reject bags) and daily volume. Our technical team replies with a machine recommendation and a firm quotation. No spam, no obligation.

+91 98700 12462 WhatsApp: +91 98700 12462 rajelectricalsmumbai@gmail.com

102/103/104, Madhu Industrial Estate, Old Nagardas Road, Mogra Lane, Andheri East, Mumbai – 400069

9:00 AM – 6:00 PM, all seven days

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