DS4005 Dual-Shaft Shredder, 400 mm, 5 HP
The most versatile 5 HP machine in the dual shaft line. One 400 mm platform configured for glass bottle destruction, tangle-prone elastic waste or green waste at campus scale, with cutter geometry matched to the duty at order.
One Platform, Three Very Different Duties
The DS4005 is the 400 mm × 5 HP member of our dual-shaft cross-cut line, and it earns its keep on materials that defeat ordinary machines. Breweries and distilleries run it as a glass bottle crusher: bottles feed through the 400 mm opening, hardened cutters crush glass and shred labels and caps together, and the cullet drops into a 100-litre collection trolley below. Measurable, sellable and unquestionably destroyed.
Garment factories order the same platform in an anti-wrap configuration for elastic waste, the most tangle-prone material in the industry. Cutter geometry and spacing are chosen so stretch material is gripped and severed before it can wind around the shafts, and the machine runs without cooling pauses.
And campuses, parks departments and housing societies run it on green waste: dead leaves, fallen branches, planks and mixed garden waste, feeding compost windrows instead of bonfires. Same shafts and same gears, with the cutter set and configuration at order deciding the duty.
DS4005 Specifications
| Technical specifications | |
|---|---|
| Model | DS4005 |
| Motor | 5.0 HP / 3.68 kW |
| Cutting head opening | 400 x 385 mm |
| Hopper opening | 414 x 693 mm |
| Machine height | 1930 mm |
| Machine weight (approx.) | 750 kg |
| Output capacity | 250-350 kg/hr |
Output capacity depends on the material, how it is fed and its bulk density. Glass, elastic and green waste load the cutters very differently, and the configuration is selected at order to your duty. Specifications are subject to change for continuous product development.
Key Features
What It Shreds, Plastics Applications
Synthetic Textile Waste
Elastic strap, waistband trim, stretch offcuts and rejected rolls, shredded without wrapping the machine.
Learn more →FMCG Rejects & Returns
Beverage returns and branded reject stock destroyed on-site, witnessed, nothing refillable leaves.
Learn more →Agricultural Plastic Waste
Mulch film, crates and farm plastics that arrive mixed with green waste on the same platform.
Learn more →Also Configured For
Glass bottle destruction. A branded glass bottle that leaves a plant intact can be refilled, and counterfeit liquor in genuine bottles is a problem excise departments police hard. Breweries, distilleries and premium beverage bottlers destroy returns, rejects and seized stock on the DS4005, witnessed on site. Cullet has a real market as furnace feed, and colour sorted cullet earns better rates, so the same machine covers destruction duty and recycling revenue.
Garden and green waste. A truckload of branches is mostly air, which is why green waste gets burned, and why SWM rules push campuses, municipalities and housing societies to process it instead. On green waste duty the DS4005 takes leaves, twigs, branches and planks, and shredded green waste composts in weeks instead of seasons. Ward level volumes step up to the DS5007 or wider. Thick logs belong on the S3-600 single-shaft shredder.
Part of the Dual-Shaft Line
One engineering platform sized by feed opening, two counter-rotating shafts with interlocked cutters that grab, pull and tear. The DS4005 is the 400 mm build.
Glass, elastic or green waste, which DS4005 do you need?
Tell us your material and daily volume, we’ll configure the cutter set and quote within one working day.
DS4005 Dual-Shaft Shredder, Frequently Asked Questions
Can it crush filled glass bottles?
Yes, returns and seizures often arrive filled. Liquid drains through to the collection area. Plan for it, and vent carbonated stock first. The glass, cap and label are destroyed regardless.
What do I do with the cullet?
Sell it, glass plants buy cullet as furnace feed and pay better for colour-sorted, contaminant-light material. Keeping brown, green and flint runs separate at the machine is the easiest value upgrade there is.
Why does elastic defeat normal shredders?
Because it stretches: ordinary cutters push it instead of severing it, and once one strand wraps a shaft the rest follow. The anti-wrap configuration grips the material against counter-rotation so it cuts at tension. It takes woven and knitted elastic strap, waistband trim, stretch-fabric offcuts and braided cords. Heavily rubberised sheet and tyre-type rubber are a different duty. Ask us first.
What green waste can it shred, and what not?
Dead leaves, twigs, fallen branches, flat wooden planks, hedge trimmings and general garden waste. Thick logs and construction timber belong on the S3-600 wood configuration. Soil and stones should stay out of any shredder.
DS4005 or DS5007 for green waste?
Work from daily tonnage. At 250 to 350 kg/hr the DS4005 clears roughly 2 to 2.8 tonnes across an 8 hour shift, which suits campus and society scale. The DS5007 steps that up to roughly 2.8 to 3.6 tonnes, and the wider machines in the range go further again. Sizing up buys headroom for monsoon season surges, which is when green waste actually peaks.
What is the price of the DS4005?
Every machine is quoted to the job. What moves the number is capacity, throat size, motor rating, MS or SS construction and the automation you add, a blower, a conveyor, a control panel. Our guide to what drives machine cost walks through each of those. Send us your material and daily volume and we will size the machine and quote it, usually the same day.
Can excise, QA or our society committee witness a trial?
Yes. Bring your actual material to our works in Andheri East, Mumbai, and watch it processed before you decide. A trial settles capacity and output questions better than any brochure.
Get a Free Quote for the DS4005
Tell us your material (glass bottles, elastic waste, green waste or something else) and daily volumes. Our team replies within one working day with the right configuration and a firm price.
Call: +91 98700 12462
WhatsApp: Chat with our team
Email: rajelectricalsmumbai@gmail.com
Address: 102/103/104, Madhu Industrial Estate, Old Nagardas Road, Mogra Lane, Andheri East, Mumbai – 400069
Hours: 9:00 AM – 6:00 PM, all seven days